Electrophoretic deposition of hydroxyapatite–CaSiO3–chitosan composite coatings

Electrophoretic deposition (EPD) method has been developed for the fabrication of hydroxyapatite (HA)-CaSiO(3) (CS)-chitosan composite coatings for biomedical applications. The use of chitosan enabled the co-deposition of HA and CS particles and offered the advantage of room temperature processing of composite materials. The coating composition was varied by the variation of HA and CS concentrations in the chitosan solutions. Cathodic deposits were obtained as HA-CS-chitosan monolayers, HA-chitosan/chitosan multilayers or functionally graded materials (FGM) containing HA-chitosan and CS-chitosan layers of different composition. The thickness of the individual layers was varied in the range of 0.1-20 microm. The deposition yield was studied at different experimental conditions and compared with the results of modeling. It was shown that the moving boundary model for the two component system can explain the non-linear increase in the deposition yield with increasing HA concentration in chitosan solutions. The obtained coatings were studied by thermogravimetric analysis (TGA), differential thermal analysis (DTA) and scanning electron microscopy (SEM). Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) studies showed that these coatings provided corrosion protection of stainless steel substrates in Ringer's physiological solution. The deposition mechanism and kinetics of deposition have been discussed.