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Non-Conventional Concentric Winding Layout Design of Hairpin Windings for Enhanced Traction Performance of Induction Machines

Abstract

Future electric vehicle (EV) traction motors require high power density, high efficiency, wider speed range, lower torque ripple, and lower weight and volume. Hairpin (HP) windings are a favored option for traction motor windings; however, their efficiency tends to degrade due to AC losses at high operating speeds. Therefore, HP winding designs that offer higher EM performances, including higher efficiencies in the full operational region, and lower winding weight are necessary for future EVs. In this regard, this paper investigated the arrangement of the HP windings within the stator slot, considering different phases, and utilized an improved winding function-based model and analytical AC loss estimation to propose an optimal concentric winding (CW) configuration for a commercially available 140 kW, 15000 rpm induction machine (IM). According to the results, except for the similar torque capacity in the maximum torque per ampere (MTPA) region, the proposed optimal CW IM configuration demonstrated superior overall performance and characteristics, including output power, torque, and efficiency, across a wide speed range; both MTPA and field weakening regions compared to the IM with distributed windings (DW). Additionally, the proposed CW configuration reduces winding weight by 12.96% compared to the IM with conventional DW, which is a significant advantage in terms of weight and volume reduction.

Authors

De Silva Guruwatta Vidanalage B; Li Z; Lombardi A; Tjong J; Kar NC

Volume

00

Pagination

pp. 1-7

Publisher

Institute of Electrical and Electronics Engineers (IEEE)

Publication Date

October 19, 2023

DOI

10.1109/iecon51785.2023.10312441

Name of conference

IECON 2023- 49th Annual Conference of the IEEE Industrial Electronics Society
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