Behavior of bridge girders with corrugated webs under monotonic and cyclic loading

The focus of this study is to investigate the behavior of plate girders with trapezoidally corrugated webs under fatigue loading. Six girders were tested under both monotonic and cyclic four-point loading arrangements. A relationship between the stress range, Fr, and the number of cycles to failure, N, was developed for the girders. The results from the fatigue tests were related to the current AASHTO specifications and compared with the test results of different types of girders carried out by others. Nonlinear finite element analyses were conducted to study the effects of the different geometrical parameters of this type of girders on the stress concentrations at different locations and to explain the findings of the experimental study. Two sources of stress concentration leading to fatigue cracking were isolated and evaluated; one is dependent on the radius of curvature between the web folds and the other depends on the inclination angle of the inclined fold. An analytical technique based on fracture mechanics is also proposed to enable designers to determine the fatigue life of corrugated web steel girders.