Lignocellulosic biomass pretreatment: Industrial oriented high-solid twin-screw extrusion method to improve biogas production from forestry biomass resources

Forestry lignocellulosic waste is an important, largely untapped source of biomass for producing clean energy. In this study, a high-solids twin-screw extrusion approach is developed as a novel pretreatment method to effectively increase the biogas production rate to better fit commercial requirements. Multiple screw designs are progressively introduced with increasingly intensified mechanical shear. The experiments also looked at the impact of feed solids content and several cost-effective processing aids along with these screw designs. Various characterization methods were used to relate the physical state of the biomass based on its specific surface area and volatile fraction, to the rate of biomethane generation possible from a 14- and 31-day biomethane potential test. An increase in biomethane production over this period by up to 190% was possible with the optimal screw design compared to a benchmark sample. This is a promising finding for the industrialization of biomethane production from forestry lignocellulosic biomass.