Novel Switched Reluctance Machine Configuration with Higher Number of Rotor Poles than Stator Poles: Concept to Implementation

There is a great demand for efficient, quiet, reliable, and cost-effective motor drives for propulsion systems in hybrid and plug-in hybrid electric vehicles. Owing to a rigid structure and the absence of magnetic source on the rotor, a switched reluctance machine (SRM) is inherently robust and cost effective. In spite of these advantages, several challenges in the control of this machine remain an issue, including high levels of torque ripple, acoustic noise, and a relatively low torque density. This paper presents a new family of SRMs which have higher number of rotor poles than stator poles. Using a newly defined pole design formula, several novel combinations of the stator–rotor poles have been proposed. From the simulation and experimental analysis of a prototype 6/10 configuration, it has been observed that this machine produces higher torque per unit volume and comparable torque ripple when compared to a conventional 6/4 SRM with similar number of phases and constraints in volume. The results presented in this paper make this family of machines a strong contender for survivable high-performance applications for automotive propulsion systems. The simulation and experimental results for the prototype 6/10 configuration have been presented and compared to a conventional 6/4 design for verification.