EFFECT of surface treatment on corrosion control of P91 hydrothermal aqueous solutions

The proven efficacy of surface treatment on ferritic-martensitic (F/M) steels in subcritical and supercritical water environments has spawned interest in its application for the construction of biomass hydrothermal liquefaction (HTL) conversion reactors. The objective of this paper is to determine the relative extent to which well-established surface treatments, including mechanical abrasion (baseline), sandblasting, shot peening, and pickling, affect corrosion of the steels in a simulated HTL biomass conversion environment. These treatments were administered to P91 steel for the purpose of improving corrosion resistance towards that exhibited by Type 304 austenitic stainless steel. Samples were immersed in a simulated HTL conversion environment at 310 °C and 10 MPa for 10 days using a static autoclave testing system. None of the surface treatments administered improved corrosion control of P91. The structure and chemistry of the oxide scale formed during immersion were not altered by the surface treatments administered, i/e., none of which promoted of the formation of a more protective Cr-enriched scale. Shot peening was particularly problematic as it promoted the formation of Cr-rich carbides in the near-surface region, which, when incorporated into the oxide scale that formed during high temperature immersion, served to reduce the amount Cr available for oxidization.