A Numerical Simulation of Oxide Formation During the Melting of Aluminum in Aluminum Furnace Conferences

abstract

• A significant amount of aluminum is processed by melting secondary aluminum that contains small amounts of magnesium. A major drawback of aluminum production in secondary melt furnaces is the formation of dross or aluminum oxide by the oxidation of the molten metal. Since aluminum scrap forms a major source of the metal in secondary aluminum processing, the presence of alloying elements plays a key role in the oxidation process. Here, we consider the early stage of oxidation of Al-Mg alloy, during which primarily oxidation of magnesium to magnesium oxide occurs. We have simulated the processes in an aluminum melting furnace and considered the metal oxidation to be limited by one-dimensional diffusion. Our results predict the temporal variation of the oxygen distribution and the rate of metal evaporation and formation of the metal oxide. The effects of melt composition, gas temperature and oxygen concentration in the gas are discussed.

authors

• De, Anindya Kanti
• Mukhopadhyay, Achintya
• Sen, Swarnendu
• Puri, Ishwar

status

• published 

publication date

• January 1, 2003

has subject area

• Mechanical Engineering & Transports (Science Metrix)

published in

• American Society of Mechanical Engineers, Heat Transfer Division, (Publication) HTD  Journal

presented at event

• ASME 2003 International Mechanical Engineering Congress and Exposition  Conference

keywords

• 40 Engineering
• 4016 Materials Engineering

Digital Object Identifier (DOI)

• 10.1115/imece2003-41286

start page

• 87

end page

• 94

volume

• 374

issue

• 3