Detection of Short-Circuit Faults in Induction Motor Winding Turns Using a Neural Network and Its Implementation in FPGA

Nowadays, induction motors are an essential part of industrial development. Faults due to short-circuit turns within induction motors are “incipient faults”. This type of failure affects engine operation through undesirable vibrations. Such vibrations negatively affect the operation of the system or the products with which said motor is in contact. Early fault detection prevents sudden downtime in the industry that can result in heavy economic losses. The incipient failures these motors can present have been a vast research topic worldwide. Existing methodologies for detecting incipient faults in alternating current motors have the problem that they are implemented at the simulation level, or are invasive, or do not allow in situ measurements, or their digital implementation is complex. This article presents the design and development of a purpose-specific system capable of detecting short-circuit faults in the turns of the induction motor winding without interrupting the motor’s working conditions, allowing online measurements. This system is standalone, portable and allows non-invasive and in situ measurements to obtain phase currents. These data form classified descriptors using a multilayer perceptron neural network. This type of neural network enables agile and efficient digital processing. The developed neural network could classify current faults with an accuracy rate of 93.18%. The neural network was successfully implemented on a low-cost and low-range purpose-specific Field Programmable Gate Array board for online processing, taking advantage of its computing power and real time processing features. The measurement of phase current and the class of fault detected is displayed on a liquid-crystal display screen, allowing the user to take necessary actions before major faults occur.