Investigation of Source/Drain Height Variation and Its Impacts on FinFET and GAA Nanosheet FET

As semiconductor technology and process nodes advance, three-dimensional devices like FinFET and NSFET are increasingly becoming the primary choice, replacing planar MOSFETs. However, the complex manufacturing processes and high process sensitivity of three-dimensional devices at advanced process nodes inevitably cause significant deviations from the ideal structure during actual fabrication, leading to notable changes in their electrical characteristics. This paper investigates the impact of source/drain region height fluctuations caused by etching and epitaxial growth variations on the electrical characteristics of FinFET and NSFET devices, as well as their related circuits. The electrical characteristics when height variations occur in single and multiple electrodes indicate that, although NSFET and FinFET generally exhibit similar properties such as a decrease in the ON-state current when the source/drain height is reduced, the independent nature of the nanosheets in NSFET and the unidirectional conduction of Schottky contact resistance cause significant differences in their electrical characteristics. Additionally, the related circuit-level simulations show that height fluctuations in the source/drain regions of devices can significantly impact circuit characteristics, including voltage and delay, and in severe cases, they may even lead to circuit failure.