ICE/HPM generator range extender for a series hybrid EV powertrain

This study discusses an optimised auxiliary power unit for applications in series hybrid electric vehicles (SHEVs). The auxiliary power source consists of an internal combustion engine (ICE) and a hybrid permanent magnet (HPM) generator. The ICE acts as a prime mover to the HPM generator the electrical output of which is connected to the vehicle DC‐link via a passive rectifier. The vehicle primary energy is supplied by a ZEBRA battery system while the ICE/HPM generator provides a range extension. The SHEV performance is evaluated over some driving cycles using performance indicators such as driving range, fuel consumption, emissions and, battery utilisation. A dynamic model of the ICE/HPM generator system is developed and a vehicle range, with consideration of the battery dynamics, is numerically evaluated via a simulation platform. The predicted results are compared with measurements from a laboratory prototype HPM generator system, which shows a good agreement hence validating the models and simulation platform.