Are Neural Networks the Right Tool for Process Modeling and Control of Batch and Batch-like Processes?

The prevalence of batch and batch-like operations, in conjunction with the continued resurgence of artificial intelligence techniques for clustering and classification applications, has increasingly motivated the exploration of the applicability of deep learning for modeling and feedback control of batch and batch-like processes. To this end, the present study seeks to evaluate the viability of artificial intelligence in general, and neural networks in particular, toward process modeling and control via a case study. Nonlinear autoregressive with exogeneous input (NARX) networks are evaluated in comparison with subspace models within the framework of model-based control. A batch polymethyl methacrylate (PMMA) polymerization process is chosen as a simulation test-bed. Subspace-based state-space models and NARX networks identified for the process are first compared for their predictive power. The identified models are then implemented in model predictive control (MPC) to compare the control performance for both modeling approaches. The comparative analysis reveals that the state-space models performed better than NARX networks in predictive power and control performance. Moreover, the NARX networks were found to be less versatile than state-space models in adapting to new process operation. The results of the study indicate that further research is needed before neural networks may become readily applicable for the feedback control of batch processes.