Formation of pore‐filled microfiltration membranes using a combination of modified interfacial polymerization and grafting

Abstract A novel method of fabricating pore‐filled membranes has been developed by coating a hydrophobic polyolefinic microfiltration membrane with polyethylenimine (PEI) to produce a chemically active surface. An evaporative coating technique was used to coat the internal surface of a polyolefinic membrane with PEI in chloroform (CHCl 3 ). The coated PEI was then crosslinked by naphthalene‐1,4‐disulfonyl chloride in carbon tetrachloride (CCl 4 ). The incorporation of the PEI coating changed the properties of the base membrane from hydrophobic to relatively hydrophilic; the nitrogens could be titrated, and the coating could not be washed out. 4,4′‐Azo‐bis(4‐cyanovaleryl chloride), a heat‐sensitive radical source, was incorporated into the coated membrane. The coated membrane, with incorporated azo compound, was heated to 75 °C in the presence of acrylic acid, 4‐(vinylpyridine), or styrene to give the corresponding grafted, pore‐filled membranes. The membranes exhibited hydraulic fluxes and pH valve effects consistent with molecular brushes grafted within the pores of the membranes. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 242–250, 2002