A computational multiscale model for anisotropic failure of sheet molding compound composites

We present a holistic multiscale approach for constructing anisotropic criteria describing the macroscopic failure of sheet molding compound composites based on full-field simulations of microscale damage evolution. We use an anisotropic damage model on the microscale that directly operates on the compliance tensor, captures matrix and bundle damage via dedicated stress-based damage criteria and allows for a comparison of simulation and experimental results. To identify the damage material-parameters used in the non-linear and time-consuming full-field simulations, we utilize Bayesian optimization with Gaussian processes. We validate the full-field predictions on the microscale and subsequently identify macroscopic failure criteria based on distributions taken from experimental findings. We propose failure surfaces in stress space and stiffness-reduction triggered failure surfaces to cover both a structural analysis and a design process perspective.