Mechanical property development of a 0.15C–6Mn–2Al–1Si third-generation advanced high strength steel using continuous galvanizing heat treatments

The effects of starting microstructure and intercritical annealing (IA) temperature on the mechanical properties of a prototype 0.15C–6Mn-1.5Al–1Si (wt%) third-generation medium manganese advanced high strength steel (3G AHSS) were determined. The general 3G AHSS mechanical property targets UTS × TE of 24,000–40,000 MPa% were met after a continuous galvanizing line (CGL)-compatible IA treatments at 710 °C and 740 °C for 120 s from an 80% martensite – 20% ferrite starting microstructure due to the as-annealed microstructure having large volume fractions of stable retained austenite. The deformation-induced retained austenite to martensite transformation – or TRansformation-induced plasticity (TRIP) – kinetics were a strong function of IA temperature and resulting retained austenite stability. In particular, the 665 °C intercritical anneal produced retained austenite which only partially transformed during deformation and the 740 °C intercritical anneal produced retained austenite which exhausted the TRIP effect at significantly lower strains than those observed for the 710 °C treatment. It was also shown that significant deformation-induced mechanical twinning occurred in the retained austenite, aiding in sustaining the work hardening rate. Overall, it was determined that medium-Mn 3G AHSS can be produced using CGL-compatible thermal cycles, which holds promise for cost-effective production of these alloys.