TEM study of microstructure development during low-cycle fatigue of an overaged Al-Mg-Si alloy

The evolution of dislocation structure during room-temperature, uniaxial, low-cycle fatigue of an overaged Al-Mg-Si alloy is studied. Ageing at 450°C produces a fine dispersion of Mg2Si precipitate particles. During fully reversed strain-controlled cyclic tests, these fine particles restrict deformation to local regions and a stable dislocation substructure is developed early in fatigue life. Substructural observations of hardening and saturation by transmission electron microscopy reveal extensive dislocation band formation on Mg2Si precipitate rods. Various microstructural features such as configuration of tangled dislocations, dislocation cells, precipitate morphologies, sizes, precipitate-free zones, etc., have been examined during cyclic hardening and saturation. The results have been analysed in terms of kinematic and isotropictype microstructural mechanisms.