Decarburization as a tool to explore parallels between solid-solid and liquid-solid transformations: Fe-C-Mn-Si steels

The study of single-interface transformations under controlled conditions offers insights into the similarities and distinctions between solidification and solid-solid transformations. In this contribution, we consider some parallels between the formation of a layer of ferrite on an originally austenitic steel bar and the growth of the columnar zone in the solidification of an alloy ingot. The necessary conditions for solid-solid interfacial breakdown of a decarburization front are explored and the evidence to date reviewed. The response of some Fe-C-Mn-Si steels to controlled decarburization is considered, and we present a first report of the morphological instability of a ferrite/austenite decarburization interface, and compare it with the interfacial breakdown in the solid-liquid interface. The instability is tentatively ascribed to the effects of grain-boundary nucleation and/or grain-boundary diffusion of alloying elements in austenite. Other similarities (and differences) between the growth of a ferrite layer on an alloy steel and the development of the columnar zone of an ingot are discussed.