The microscale flocculation test (MFT)—A high-throughput technique for optimizing separation performance
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abstract
In this work, a new microscale flocculation test (MFT) method was developed that is ideallysuited
for optimizing separation performance. A critical and complicated task in wastewater
treatmentis to identify the flocculation conditions that yield the optimal separation of water
from suspended solid materials. The standard ‘jar test’ method is inadequate for conducting
a full process optimization because a typical set-up only allows for a maximum of 6
tests to be conducted at once and fairly large volumes of materials (approximately 1 to 2 L)
are needed for each individual test. The microplate-based, parallel processing format of
the MFT method allows for dozens of flocculation tests to be conducted simultaneously,
with each test requiring only a few millilitres of material. As a demonstration of the MFT
method, ten cationic polymer flocculants were evaluated with various digestate types. The
optimal separation performance, as determined by the lowest capillary suction time (CST),
was found by rigorously evaluating the effect of flocculant type (including molecular weight
and charge density) and dosage conditions (including total amount added and single versus
staged addition). For example, the dose-dependent profiles for certain flocculants exhibited
a nearly 10-fold greater decrease in CST compared to other flocculants. Process optimization
in environmental separations is not trivial, but rather, is a complicated task that requires
an extensive amount of experimental work for which the MFT method is ideally suited.
